As one of key service capabilities in JHmockup portolio, CNC machining solution has been recognized widely by customers and earns its matched marketplace via outstanding performance in CNC machining, lathing, turning, and milling, EDM/wire cutting,grinding,surface treament,etc..
Based on the principle of customer orientation, JHmockup never compromises of the stringent requirements of the world’s best-known quality management standard ISO systems in ISO9001, AS9100D,ISO13485,ISO14001,ISO45001.
Whatever rapid prototyping or low volume production, JHmockup's experienced engineering team always help customers save time with qualified products delivery and projects accomplishment.
Come to us with your any ideas and plans, we will work with you together to come up with proper solutions and provide you multi-options to make it happen.
Computer Numerical Control (CNC) machining is a kind of manufacturing process, before knowing CNC machining, let us figure out the catagoriy of manufacturing process.
In gernal so far, there are 3 types of manufacturing process that can be catagorized into additive manufacturing(AM) also calls 3D printing, Subtractive manufacturing like CNC machining, Forming Manufacturing that normally needs molds/moulds to engage with like injection molding, die casting,stamping, extrusion...
Obviously,CNC machining belongs to Subtractive manufacturing process in which one or more pre-programmed software involves to dicate the movement of tools to cut the metal materials or plastic materials even synthetic materials into desired shape as per techical documents like CAD files.
To distinguish from CNC manufacturing processing modes, it also includes CNC lathing, CNC milling,CNC grinding, CNC bending, CNC laser cutting, EDM, etc., JHmockup provides not only such these manufacturing service also from raw materials selections and procuments, diagnosing and revising of designs on drawings, finishing and fabrication to testing.
Stainless Steel such as SS304, SS316, SS316H,SS316L、Brass、Aluminum、Copper、Nickel alloy、Titanium、Inconel such as Inconel625, Inconel718, Inconel X750、Hastelloy、Super Duplex、Bronze、Monels、Alloy Steels.
Delrin/POM、Polypropylene/PP、UHMW/ HMPE、PVC、Acetal/POM plastic、PVC、Peek、Lexan/Polycarbonates (PC)、Acrylic/PMMA、Phenolics/resin material、Teflon/PTFE、Nylon、Carbon Fiber.
Sand blasting, Dry Sand Blasting, Wet Sand Blasting, Atomized Sand Blasting, Shot Blasting,etc.
Spraying,Electrostatic Spraying, Fame Spraying, Powder Spraying, Plastic Spraying, Plasma Spraying, Painting, Oil Painting etc.
Electroless Plating of Various Metals and Alloys,Copper Plating, Chromium Plating, Zinc Plating, Nickel Plating,Anodic Oxidation, Electrochemical Polishing, Electroplating etc.
Bluing and Blackening, Phosphating, Pickling, Grinding, Rolling, Polishing, Brushing, CVD, PVD, Ion implantation, Ion Plating, Laser Surface Treatment ect.
In this new era of great changes, many things around us are constantly improving and perfecting. Only technological products that are constantly innovating and changing are more popular. That is to say, our product technology rapid prototyping has a very high speed and efficiency, product production effect is very good. Ming, do not stick together, so how does this rapid prototyping technology compare to traditional technology? Today we’ll take a look.
The rapid prototyping technology adopted by the rapid prototyping device can adapt to the difficulty of manufacturing and processing of various materials in our life, and can obtain excellent materials and structural properties of parts.
As mentioned above, the rapid prototyping technology of materials involves materials, forming methods and structural forms of parts. The essence of rapid prototyping mainly includes the chemical composition of the forming material, the physical properties of the forming material (such as powder, wire or foil) (melting point, thermal expansion coefficient, thermal conductivity, viscosity and fluidity). Only by recognizing the characteristics of these materials can we choose the right material compared with the traditional rapid prototyping technology. What are the characteristics of rapid prototyping technology?
3d printing material rapid prototyping technology mainly includes material density and porosity. In the production process, can meet the performance requirements of molding material microstructure, molding material precision, parts precision and surface roughness, molding material shrinkage (internal stress, deformation and cracking) can meet the specific requirements of various rapid prototyping methods. The precision of the product will directly affect the structure of the product, the roughness of the surface of the product will affect whether there are some defects on the surface of the product, and the shrinkage of the material will affect the precision requirements of the product in the production process.
Rapid prototyping technology for the products produced. It also ensures that there is no big gap between what is produced and what is put on the market. Material rapid prototyping technology mainly includes material density and porosity. In the production process, can meet the performance requirements of molding material microstructure, molding material precision, parts precision and surface roughness, molding material shrinkage (internal stress, deformation and cracking) can meet the specific requirements of various rapid prototyping methods. The precision of the product will directly affect the structure of the product, the roughness of the surface of the product will affect whether there are some defects on the surface of the product, and the shrinkage of the material will affect the precision requirements of the product in the production process.
Mold manufacturing rapid prototyping technology also plays an important role in the increasingly competitive market economy, mold manufacturing rapid prototyping technology also plays an important role, is an important part of the advanced manufacturing technology group. It focuses on computer aided design and manufacturing technology, laser technology and material science and technology, in the absence of traditional mold and fixture, quickly create arbitrary complex shape and have a certain function of the 3D entity model or parts, about the cost of new product development and mold manufacturing, repair. Section is used in aviation, aerospace, automotive, communications, medical, electronics, household appliances, toys, military equipment, industrial modeling (sculpture), architectural models, machinery industry and other fields. In the mold manufacturing industry, the rapid prototyping made by rapid prototyping technology is combined with silica gel mold, metal cold spraying, precision casting, electrocasting, centrifugal casting and other methods to produce molds.
So what are its characteristics? First, it adopts the method of increasing materials (such as coagulation, welding, cementation, sintering, aggregation, etc.) to form the required parts appearance, because of the RP technology in the process of manufacturing products won’t produce waste cause the pollution of environment, so in today’s modern pays attention to the ecological environment, this also is a green manufacture technology. Secondly, it has solved many problems in traditional processing and manufacturing for laser technology, numerical control technology, chemical industry, material engineering and other technologies. The wide application of rapid prototyping technology in China has played a supporting role in the development of manufacturing enterprises in China, enhanced the rapid response ability of enterprises to the market, improved the competitiveness of enterprises, and also made a significant contribution to the national economic growth.
Advantages of 3D printing prototypes
1. With good complex manufacturing capability, it can complete manufacturing difficult to be completed by traditional methods. The product is complex, and only through multiple rounds of design – prototype machine production – test – modification design – prototype machine reproduction – re-test process, through the prototype machine repeated test can timely find problems and correction. However, the output of the prototype is very small, and it takes a long time and high cost to adopt the traditional manufacturing method, resulting in a long development cycle and high cost.
2. Low cost and fast speed of small batch manufacturing can significantly reduce the development risk and shorten the development time. 3D printing ingot casting with planks do not need to traditional manufacturing mode, system, mold and die forging process, can rapid prototype production, low cost, and digital, the entire production process can be modified at any time, at any time, in a short time, a large number of verification test, thus significantly reduce the risk of developing, shorten the development time, reduce the development cost.
3. High material utilization, can effectively reduce the production cost. The traditional manufacturing is “material reduction manufacturing”, through the raw material billet cutting, extrusion and other operations, remove the excess raw materials, processing the required parts shape, the processing process of the removal of raw materials difficult to recycle, the waste of raw materials. 3D printing only adds raw materials where it is needed, and the material utilization rate is very high, which can make full use of expensive raw materials and significantly reduce the cost.
Customized service of products design and manufacturing is our key core capability. Different product customizations have different customization standards, such as partial product customization, overall product customization, partial customization of product hardware, partial customization of product software, and customization of product electrical control. The custom manufacturing and fabrication service is based on a comprehensive understanding of the customer’s product function, material strength, material processing technology, surface treatment, finished product assembly, performance testing, mass production, cost control and other factors before comprehensive evaluation and program design. We provide a complete supply chain solution. Probably your product does not use all the services at the current stage, but we will help you consider the scenario that may be needed in the future in advance, which is what differentiates us from other prototype suppliers.