Silicone mold USES is very wide, mold the silicone used in the large character replication complex mode, PU resin handicraft, gypsum crafts, unsaturated resin handicraft, polly, crystal, candle crafts, large-scale sculpture, copy of cultural relics, building decoration,, anaglyph furniture, plastic toys, gift stationery, imitation marble, human statues, imitation copper process, the cultural relics of the make, model, Simulation landscape and many other industries of mold manufacturing.
Silicone rubber mold is a special manufacturing mold for making silicone rubber products. Compared with plastic molds (injection molding molds), silicone rubber molds belong to rubber molds. When the rubber molds process products, the raw rubber strips are put into the cavity of the rubber mold, and then the mold is closed → heated → thermal insulation molding; while the injection mold is in, when processing the product, the molten plastic raw material is injected into the cavity of the plastic mold at a certain pressure, speed and temperature, and then heat preservation, pressure preservation, and cooling are formed. The two methods of processing products are obviously different.
The silicone rubber mold is infused with materials such as PU, transparent PU, Saigang, and ABS under vacuum to form a replica that is the same as the product prototype and can reach the hardness and strength of ABS and other materials. Due to the high speed and low cost, the development cost, time and risk of the product are greatly reduced.
Features of silicone rubber mold:
The silicone rubber mold can reproduce about 10 sets of samples.
High temperature resistance of mold replication: up to 150 degrees.
Transparency of mold replica:
1. Fully transparent 2. Colored transparent 3. Translucent frosted effect.
Mold copy soft glue type:
1. Transparent soft glue 2. Color transparent soft glue 3. Different hardness and solid color soft glue
Silicone rubber molds can rapidly form products and parts, and the cost is extremely low. It is an excellent choice for rapid prototyping of small batches of prototypes. The castable is degassed, stirred, preheated, and molded under vacuum conditions, and the secondary curing molding process is carried out for 2-3 hours in a constant temperature oven at 60°C-80°C. It is suitable for small batch trial production of prototypes in the process of product development, trial production samples with complex structure, uniform wall thickness and certain functional requirements.
JHMOCKUP duplication molding technology has been well-known in the industry for 20 years. If you are still struggling with how to quickly and cost-effectively manufacture products and verify your design, then please do not hesitate to contact us, we will take you to quickly understand the vacuum complex manufacturing. Magic and charm.
Seals, connectors, shock absorbers or buffers, protectors, fillers, prostheses, toys, furniture, sculptures, decorations, cultural relics, handicrafts, simulations, etc.
Toys and entertainment, games and animation, education, households, construction, medical, electronics, molds, military, national defense, bridges, aviation, automobiles and other industries
CNC machining and 3D printing are commonly methods of making prototypes. CNC machining includes metal parts CNC machining and plastic parts CNC machining; 3D printing includes metal 3D printing, plastic 3D printing, nylon 3D printing, etc.; The craft of duplication of modeling can also realize prototypes making, but it needs to cowork with CNC fine machining and manual grinding or polishing. Most of the prototype products need to be manually sanded and then surface treated before delivery so as to achieve the appearance effect and the strength of materials and other physical properties of the parts and components surface.
One-stop delivery service is our domination strength, we can provide product design, design optimization, appearance design, structural design, industrial design, hardware design, software design, electrical development, prototyping, mold design, mold manufacturing, duplication of modeling, Injection molding, die casting, stamping, sheet metal fabrication, 3D printing, surface treatment, assembly and testing, mass production, low-volume production,product packaging, domestic and offshore logistics and transportation, etc.
Product assembly and testing are essential to ensure the normal delivery of products. All prototyped products are required to pass strict quality inspections before they shipping; for mass-produced products, we provide IQC inspection, online inspection, finished product inspection, and OQC inspection
And all test records are required to be archived.
All design drawings will be evaluated and diagnosed by our professional engineers before the molding. We will notify you as soon as there are design defects and hidden processing problems such as shrinkage. With your permission, we will optimize the design drawings until it meet production requirement.
We provide mold design and manufacture, product injection molding and assembly, whether it is plastic injection mold or aluminum alloy die-casting mold, we will provide storage services for all molds or dies.
sually, we recommend you order an entire of transportation insurance for all logistics and transportation, so as to reduce the risk of loss of goods during transportation.
We provide door-to-door logistics services. According to different trades, you can choose transportation by air or by sea, or a combinated transportation. The most common incoterms are DAP, DDP, CFR, CIF, FOB, EX-WORKS…,
In addition, you can arrange the logistics as your way, and we will assist you in completing the logistics and transportation from the factory to your designated location.
We currently support wire transfer(T/T), letter of credit(L/C), PayPal, Alipay, etc., Usually we will charge a certain percentage of the deposit, and the full payment needs to be paid before delivery.
The surface treatment of products includes surface treatment of metal products, surface treatment of plastic products, and surface treatment of synthetic materials. Our common surface treatments consist of :
Sand blasting, Dry Sand Blasting, Wet Sand Blasting, Atomized Sand Blasting, Shot Blasting,etc.
Spraying,Electrostatic Spraying, Fame Spraying, Powder Spraying, Plastic Spraying, Plasma Spraying, Painting, Oil Painting etc.
Electroless Plating of Various Metals and Alloys,Copper Plating, Chromium Plating, Zinc Plating, Nickel Plating,Anodic Oxidation, Electrochemical Polishing, Electroplating etc.
Bluing and Blackening, Phosphating, Pickling, Grinding, Rolling, Polishing, Brushing, CVD, PVD, Ion implantation, Ion Plating, Laser Surface Treatment ect.
The security of customer information and products is our priority consideration. We will sign the confidentiality agreements(such as NDA) with all customers and establish independent confidential archives. JHmockup has strict confidentiality systems and practice procedures to prevent leakage of customer information and product information from the source.
The cycle of product development depends on what state the products are in when you deliver them.
For instance, you already have a complete design plan including drawings, and now you need to verify the design plan through prototypes making; Or in case of your design has been made with a prototype in other places, but the effect is not satisfactory, then we will optimize your design drawings and then make a prototype to reverify it;Or,
your product already has completed the appearance design, but there is no structural design, or even a complete set of electrical and software solutions, we will provide the corresponding design solutions to offset; Or, your product has been moulded, but the injection-molded or die cast parts cannot meet the function of the overall assembly or finished product, we will re-evaluate your design, mould, dies,materials and other aspects to create an optimized solution. Therefore, the cycle of product development cannot be simply answered, it is a systematic project, some can be completed in one day, some may take a week, and some may even be completed in several months.
Please contact our professional engineers to discuss your project, so as to reduce your cost and shorten development timeline.
Customized service of products design and manufacturing is our key core capability. Different product customizations have different customization standards, such as partial product customization, overall product customization, partial customization of product hardware, partial customization of product software, and customization of product electrical control. The custom manufacturing and fabrication service is based on a comprehensive understanding of the customer’s product function, material strength, material processing technology, surface treatment, finished product assembly, performance testing, mass production, cost control and other factors before comprehensive evaluation and program design. We provide a complete supply chain solution. Probably your product does not use all the services at the current stage, but we will help you consider the scenario that may be needed in the future in advance, which is what differentiates us from other prototype suppliers.